High Volume Green Sand Molding, 1-40 lbs

Portsmouth Division

Melting:

(2) 66" Water Cooled Cupolas with oxygen injection. Maximum of 18 tons/hour melting capacity

Inductotherm 40 ton 600 KW vertical channel holding furnace

Automatic Charge material weighing and handling system

Iron Poured:

Gray Iron, Grades G2500-G3000-G3500

Inoculated and Annealed to Specifications

Molding:

Osborn In-Liner (Flask Size 16 x 22)

(3) Hunter HMP-10 (Mold Size 14 x 19)

(2) Mark IV Disamatic Model 2013 (Size A 19 x 23)

Casting weight range up to 50 pounds.

Casting Type: Compressor parts, pulleys, covers,

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Portsmouth Division

Melting:(2) 66" Water Cooled Cupolas with oxygen injection. Maximum of 18 tons/hour melting capacity Inductotherm 40 ton 600 KW vertical channel holding furnace Automatic Charge material weighing and handling system

Iron Poured: Gray Iron, Grades G2500-G3000-G3500 Inoculated and Annealed to Specifications

Molding:Osborn In-Liner (Flask Size 16 x 22)
(3) Hunter HMP-10 (Mold Size 14 x 19)
(2) Mark IV Disamatic Model 2013 (Size A 19 x 23)
Casting weight range up to 50 pounds.
Casting Type:Compressor parts, pulleys, covers, pump castings, sprockets, gear cases, valve castings, transmission parts

Core Making: Shell Cores
(3) Shalco SCB-10 Machines
(2) Harrison Model 1016
(1) Harrison Model 2424GA
Gas Catalized Cores (Sulphur Dioxide Process)
(1) Disamatic combi-Core 25 Liter
(1) Laempe Core Machine

Cleaning:(5) Wheelabrator Tumble Blast Cleaning Machines
(15) 2" x 30" Grinders

Heat Treat:Westinghouse Gas Fired Pusher-Type Furnace Equipped with Atmospheric Control. Capacity: 1,750 pounds/hour

Quality Control:Vacuum Spectrometer Jarrell-Ash Model 7000
Coordinate Measuring Machine Brown & Sharp Model 7101 Validator Plant computer network for real time access to test data and process

Jackson Division

Melting:

60" Water Cooled Cupola - Capacity 13 tons/hour

Modern 12 ton vertical channel induction holding furnace

Iron Poured:

Gray Iron, Grades G2500-G3000-G3500

Inoculated and Annealed to Specifications

Molding:

(18) Shalco Shell Mold Machines (mold size 15 x 20)

Casting weight range up to 25 pounds.

Casting Type:

Compressor parts, valve castings, transmission parts, pistons, wheel cylinders

Cleaning:

(1) 34 cu ft Wheelabrator Tumble Blast

(1) 28 cu ft Whellabrator Tumble Blast

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Jackson Division

Melting: 60" Water Cooled Cupola - Capacity 13 tons/hour Modern 12 ton vertical channel induction holding furnace

Iron Poured: Gray Iron, Grades G2500-G3000-G3500 Inoculated and Annealed to Specifications

Molding: (18) Shalco Shell Mold Machines (mold size 15 x 20) Casting weight range up to 25 pounds.
Casting Type: Compressor parts, valve castings, transmission parts, pistons, wheel cylinders

Cleaning: (1) 34 cu ft Wheelabrator Tumble Blast
(1) 28 cu ft Whellabrator Tumble Blast
(20) Grinding and Inspection stations

Quality Control: Baird DV6 Vacuum Spectrometer
(1) Mitutoya Model BHN-506 Coordinate Measuring Machine
Metallography Lab
Plant computer network for real time access to test data and process information

New Boston Division

Melting:

(3) Inductotherm 10 ton 8000 KW vertical channel holding furnace

(1) Inductotherm 50 ton 750 KW vertical channel holding furnace

Iron Poured:

Gray Iron, Grades G2500-G3000-G3500

Inoculated and Annealed to Specifications

Molding:

(2) Mark V Disamatic Model 2013 (Size A 19 x 23)

Casting weight range up to 50 pounds.

Casting Type: Compressor parts, pulleys, covers, pump castings, sprockets, gear cases, valve castings, transmission parts

Cleaning:

(4) Wheelabrator Tumble Blast Cleaning Machines

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Boston Division

Melting: (3) Inductotherm 10 ton 8000 KW vertical channel holding furnace
(1) Inductotherm 50 ton 750 KW vertical channel holding furnace

Iron Poured: Gray Iron, Grades G2500-G3000-G3500 Inoculated and Annealed to Specifications

Molding: (2) Mark V Disamatic Model 2013 (Size A 19 x 23) Casting weight range up to 50 pounds.
Casting Type: Compressor parts, pulleys, covers, pump castings, sprockets, gear cases, valve castings, transmission parts

Cleaning: (4) Wheelabrator Tumble Blast Cleaning Machines

Heat Treat: Westinghouse Gas Fired Pusher-Type Furnace Equipped with Atmospheric Control. Capacity 1,750 pounds/hour

Quality Control: Baird DV6 Vacuum Spectrometer Plant computer network for real time access to test data and process information